Fabtech Engineering Pvt. Ltd.
Fabtech Engineering Private Limited, is a one-stop dedicated solution for manufacturing, Fabrication and supply of Heavy engineering Steel
fabricated Components for Infrastructure Sector partially to Export equipment’s & Stainless-Steel Fabrication works. With Success of the Fabrimax unit,
the group aspired to build a fully Automized CNC machine Operated Fabrication unit with huge infrastructure covering all modern machineries, thus incorporated in the year 2012,
the process of building these 11.5 acres facilities started and the commercial operations from 2019 onwards.
Just a 03 years old company has grown up & got solid response from our valued customers,
more than the expectations and today it is delivering more than 12000 MT per annum and is designed License production capacity is for 24000 MT per annum, and since then
there has been no looking back for the organization.
Fabtech excels in working for heavy components like, Composite Steel Girders, Bow String Girders, Open Web Girders, Portal Girders, SS tanks & Vessels, Technological Structures, EOT Crane Girders,
Double Web Steel Girders, Box Girders, Launching Girders, etc. Approx. 10,000 MT of Steel Girders have been Successfully delivered by Fabtech just in past 3 years.
Establishing and implementing a quality management system under the framework of ISO 9001:2008, ISO 14001:2015
(upgraded version of OSHAS 18001); ISO 45001:2018 Certification Services, the organization has been catering to the needs of various industry sectors in the domestic
and overseas markets and has emerged as one of the leading manufacturers in the industry especially in the Central India region – NAGPUR Maharashtra.
The company's strength has always been its people comprising of a talented team of engineers and executives with managerial skills. Our strict vigilance to quality and commitments
speaks volumes about the saga of reliability and trust we share with our contractors, associates and clients. “What sets us apart is our keen focus on, QUALITY, JUST IN TIME CONCEPT &
Modern CNC Machinery with inhouse Capabilities, Minimizing Outsourcing Limitations "
Fabtech has got approval from
below Companies:
NTPC Approved
BHEL Approved
RDSO Approved(PartA and Part B)
EN 1090-1:2009+A1 : 2011 certified for Exports to European Countries.
GE Power Approved
Vendor Approvals from: Doosan, AFCONS, L&T ECC, L&T MHI, L&T Power, L&T Hydrocarbon,
Valmet, ISGEC, JSSL, FIVES, Railways, NHPC, BGR, VIDC, FLS Smith, Thermax etc.
Fabtech Unit MIDC Butibori (D71)
Total Area = 44515 m2
Production Capacity = 2000 MT / month
Four Nos. of Sheds 65.7m x 34.2m x 10m Shed
Four working 136m x 24m x 12m Bays
5th Bay 136 x 10m x 12 m – Machine shop
Multiple dedicated Blasting & Painting booth
Facilities of CNC auto Welding Beam Line
CNC Drilling Machine
CNC Beam Straightening machine
Fully Automated CNC Girder Fabrication machine - 02 nos each.
Fabtech Unit MIDC Butibori (D71)
Each bay has EOT Cranes = 30 MT & 15 MT – 03 nos. each
PLATE Bending Machine 60 mm capacity
Modern CNC Machine shop
CNC Multi Torch Oxy Flame Cutting Machine
CNC Plasma Cutting Machine
Dedicated open Area Gantry fitted for Trail assy of Steel Girders.
Facilities for Trail assy and Chamber check on Four Points with Cemented Flooring suitable to take load of 2000 MT and can handle OWG upto 120 mtrs in Length.
Dedicated for Railways / Infrastructure works – Mainly Steel Girders.
OUR JOURNEY
2012
Incorporation of Company
2018
Completion of Factory sheds setup and Trail works
2019
Start of Commercial Operations
2020
Approved by Major EPC’s Companies & RDSO Approved
2021
Fabricated 1600 MT single OWG of 80 Mtrs for NMRCL
2021
Bagged first Export Order
2022
Expansion in Machine Shop and CNC Advanced Machinery
Gallery
OUR EXPERTISE
- Power Sector: Boiler Structures, ESP Structures, FGD Structures, Technological Structures etc. Conical Tubular steel wind Mill Towers of various sizes for wind energy production.
- Petrochemicals industry (O&G): Pipe rack supporting structures, technological structures etc. Executed export job in oil refinery segment by manufacturing demountables structure for chimney. It was a one of its kind structure and was exported directly from our plant to Europe.
- Infrastructure: Wide range of structural steel fabrication services cutting across various segments. Steel bridge girders (Composite, Bowstring, Open Web Girder (OWG), Semi Through Girders, etc.)
- Fabrication for industries / factories with all types of structures including technological structures, workshops and utility supports.
- Airports: Complete airport structures, Canopy Structures, etc.
- Buildings: PEB Structures for high-rise hotels, hospitals & institutional convention centres, public spaces, high-rise office buildings, commercial buildings, etc.
- Railway: H-Beam sleeper & channel for steel bridges.
The Process
- Procurement of raw material as per drawing specifications and BOM preparation by specialised team of engineers.
- Steel is cut into desired sizes with the help of CNC cutting machine and pug Machine.
- Fitting, bending and rolling activities are carried out as per relevant IS codes.
- Submerged Arc Welding and SMAW is carried out as per client requirement.
- Straightening is done on Hydraulic Press.
- Final Assembly & TPI as per approved QAP is done to ensure best quality workmanship with zero tolerance.
- With years of experience in dealing with most quality conscious clients like NTPC, we have created an air-tight quality control system within our units to check quality standards as per IS as being met at every stage of the production process. Our in-house independent team of quality control engineers enjoy complete autonomy from other departments to ensure this. In-house inspections are carried out at various stages of the fabrication process to ensure quality products of highest standard are manufactured on the shop floor. Inspection reports are generated and maintained for Third Party Inspections. Non-destructive testing facilities such as UT, RT, DP, MPI are available in-house at all our units.
- Blasting and cleaning of the fabricated product with steel grit & copper slag is carried out in the blasting booth for surface finish and removal of scales, grease, dirt, oil and any other foreign application. This prepares the surface for paint application ensuring a strong paint to surface bond.
STEP 1: Fabrication
STEP 2: Quality Control
STEP 3: Blasting, Painting& Metallising
- Metal wire is melted in metallizing spray and atomized through clean, compressed air which is sprayed on the metal product surface to form a coating. Next step is application of paint as per required DFT and job specifications.
- Finished Products are properly packed using steel and wooden crates for damage protection during transit.
- Depending on the job, erection & launching solutions are provided to clients for structures and bridge girders.
- Fumigation is done for export orders. Both Fabtech and Fabrimax Engineering have a local machining vendor set up readily available as per job requirement.
- Environment Health & Safety (EHS) Compliance
- Quality First
- Fast & Timely Raw material Procurement
- Continuous Training of manpower & their sustainability
- Connectivity to National Highways for ODC.
- Add Modern machines & technologies at works time to time
- Sound Vendor management
- Transporter’s availability
- Market dynamics
- Customer Needs
- Use of sound resources
Metallizing :
STEP 4: Packing & Dispatch –
STEP 5:Erection & Launching
STEP 6:Fumigation
In the ever-changing world of steel fabrication, Fabtech has learnt to adapt to change and is growing steadily thanks to our management’s foresight and pragmatic thinking with long term vision. We have focused more on speed, quality and price, which are the driving factors today. To achieve these ideals, SSFM group has paid special attention to factors like:
All its units have been designed for scalability,
which enables us to quickly increase capacity and
cater to spikes in demand.
INDUSTRIES WE ARE CATERING TO DIRECTLY / INDIRECTLY FROM OUR UNITS
| INDUSTRY | KEY EXECUTIONS |
|---|---|
|
Power & Steel Industry |
NTPC Mouda FGD Structures & Ducting for GE NTPC Simhadri FGD Tanks, Silo, Ducting & Structures for GE NTPC Unchahar Bend Duct for GE JSW Dolvi & Bellary Building Structures for JSSL. UPRUVNL Obra & Jawahar FGD Structures ACC Cement Stacker Reclaimer Primary Structures JK Cement Stacker Reclaimer Primary Structures Valmet -FGD Structures Export Project. |
|
Metros, Railways & Infrastructures |
Composite girders for Nagpur Sitabuldi Metro Station- NMRCL Composite girders for Nagpur Gaddigodam Metro Station- NMRCL Open Web Girder for Nagpur Gaddigodam Metro Station- NMRCL Open Web Girder for Pune Metro- MMRCL Composite Girder for NHAI – Sangli ROB Project. Composite Girder for NHAI – Bellary ROB Project. Composite & Bow String Girder for Chandur Railways. Composite & Bow String Girder for Sindhi Railways. Composite Girder for astern Railway Sahibganj ROB Composite Girder for Nagpur Metro – Jaistambh Square Flyover Nagpur Cancer Hospital Building Structures Composite Girder for Nagpur Metro – Jaistambh Square Flyover Open Web Girders for NHAI Jabalpur ROB Various other Railways / Metro / NHAI projects ongoing |
